Used Electric Forklift Fullerton - An electric forklift is a forklift truck that uses an electric motor to generate power as opposed to an internal combustion model. The electricity is sourced from either internal industrial batteries or fuel cell. Internal batteries often provide the electrical source. They are capable of being recharged by connecting the battery to a source that is electrically compatible. The rechargeable batteries are lithium-ion or lead-acid batteries. Producing electricity with a fuel cell is similar to using a battery source; however, the fuel cell needs refueling and will bot be recharged from connecting to anything electrical.
Electrical forklifts can do the same type of work as internal combustion engine forklifts. Both models utilize two power horizontal forks to load, transport and unload items. The only substantial difference between an electrical forklift and an internal combustion engine forklift is the source of power. Typically, electric forklift models are used indoors in warehouses and similar facilities that cannot rely on internal combustion engines due to interior air quality.
Electric Forklift Classifications
The electric forklift truck can fall into one or more forklift truck classifications. They are:
1. Class 1: Electric Motor Rider Trucks
The Class 1 Electric Motor Rider Trucks are one of the classifications. These models have cushion or pneumatic tires. Cushion tires are generally used on smooth indoor surfaces and pneumatic tires are mostly used for exterior applications.
2. Class 2: Electric Motor Narrow Aisle Trucks
These types of forklifts operate in very narrow aisles, where space is limited. This allows for maximum use of storage space. Class 2 forklifts have a modified design to minimize the amount of space taken up by the forklift.
3. Class 3: Electric Motor Hand or Hand-Rider Trucks
These forklifts are hand-controlled, which means they do not ride on the forklift but rather is positioned in front of the forklift. The operator controls the forklift using a steering tiller.
4. Class 6: Electric and Internal Combustion Engine Tractors
The Class 6 Electric and Internal Combustion Engine Tractors are another classification. This includes models that can be used for broad application. The electric versions can be used outdoors in dry applications or used indoors.
A list of forklift trucks that are typically powered by electricity are:
Sources of Electricity for Electric Forklifts
Mostly, electric forklift models are used for interior applications on even, flat floors. Battery operated forklifts stop the emission of dangerous gases and are preferred for interior locations including food-processing facilities and healthcare. Refrigerated jobs prefer to use fuel cell forklifts. They make no emissions and are capable of working in colder locations without a power reduction, unlike battery-operated models.
Lead-acid battery
The most popular type of rechargeable battery is lead-acid models. Their capacity to supply high current surges allows for a significant ratio of power-to-weight. These affordable models consistently make lead-acid models popular batteries for electrical forklifts. However, lead-acid batteries are susceptible to freezing in colder temperatures. They also require maintenance which, if ignored, can shorten the life of the battery.
Lithium-ion Battery
A Li-ion or lithium-ion battery is a different kind of rechargeable battery commonly used in electric forklift models. The main issue with these batteries is they contain a flammable electrolyte and pose a safety hazard if damaged or charged improperly which may lead to fires or explosions. Additionally, Li-ion batteries cost more compared to lead-acid batteries initially; although they need zero maintenance and provide better efficiency compared to lead-acid batteries. Another benefit is that the lithium-ion batteries can operate with a wider temperature range and better energy densities compared to lead-acid varieties.
Fuel Cell
Fuel-cell powered forklifts have some of the benefits of both battery operated forklifts and internal combustion engine forklifts. Similar to battery-powered forklifts, there are no local emissions delivered from fuel cell models. Fuel cell power efficiency is only forty to fifty percent which is roughly half as much as lithium- ion batteries. Conversely, fuel cell power provides more energy density, translating to longer running time for electric forklift trucks. The fuel cell models perform better in colder environments compared to lithium-ion batteries. Refrigerated warehouses rely on fuel cell models due to their ability to function in cooler locations.
Fuel cells are different from batteries in that they require a source of fuel to produce electrical current and so require refueling. While rechargeable batteries take a long time to recharge, fuel cells can be refilled in roughly three minutes. Because of this, large operations which run several shifts and larger fleets of forklifts tend to benefit from the ability to keep the forklift operating without having to account for lengthy charging times.
Pros and Cons of Electrically Powered Forklifts
Advantages of Electric Forklifts
Electric forklift trucks can often be a better option than internal combustion engine forklifts where a lift capacity does not exceed 12,000 pounds. There are many factors to consider in each specific application in order to determine whether an electric forklift is the best option. It is essential to discover the pros and cons of one forklift type to another prior to choosing a model.
Specific advantages of electric powered forklift models vs. internal combustion engine models are listed below.
1. Battery-powered electric forklift models have lower operating costs due to the increasing cost of fuel required constantly by internal combustion models.
2. The price of electricity is usually more stable and predictable than combustible fuel. This makes electrical forklifts a benefit when considering budget needs for projected operating expenses.
3. There are recharging stations for battery-powered electric forklift. This system eliminates the necessity for fuel storage and transportation for both the machine and the worksite.
4. Battery-powered electric forklift models and fuel cell electric forklifts generate no noise pollution or dangerous emissions. The only exception to this is the noise associated with the necessary back-up alarm. However, that is characteristic of internal combustion engine forklifts as well.
5. Operator equipment and fatigue is reduced in electric forklift models thanks to the automatic braking technology.
6. Electrical forklifts have longer intervals between maintenance than do internal combustion engine forklifts. This is largely due to the fewer moving parts required in a battery or fuel cell powered forklift.
Disadvantages of Electric Forklifts
Internal combustion forklifts have become less popular than electric forklifts over recent years. However, there are still several applications that make electrical forklifts a less practical option. Key disadvantages of the electric forklifts in comparison to internal combustion engine are discussed below.
1. Since electric forklifts have a lift capacity of approximately 12,000 lbs. many jobs still choose to use an internal combustion model where there are heavy lifting requirements, even when they are only occasionally needed.
2. Electric forklifts rely on battery power and require recharging stations to be installed. If there are none at the facility, this could greatly increase the overall cost.
3. Batteries also require that attention be given to the timing and length of a charge. This is because the life of batteries can be reduced if charged too frequently or not enough.
4. Electric forklift trucks are also initially more expensive than internal combustion engine forklifts.
5. In some older facilities, the electrical system may need to be upgraded to accommodate an increased voltage requirement of battery powered forklifts.
6. Electric forklift trucks may need to use machinery to lift and lower the batteries into the unit during replacement due to their heavy nature.
Overall, electric forklift trucks provide numerous advantages compared to internal combustion engines however, they may not work in a variety of outdoor applications with their weight and weather restrictions.
Electric Forklift PDF
